Smart Laundry 5.0 & Automation
Transition industrial laundries to automated, data-driven Smart Laundry 5.0 operations. Integrates laser technologies, ozone finishing, nanobubble dosing, and automated liquor ratio controls.
Core Deliverables:
- 5,000 denims/day modular automated laundry engineering
- Laser and ozone recipe digitalization to replace hazardous chemical processes
- Cycle time compression and liquor ratio optimization (1:3 to 1:5)
Factory Setup & Volume Scaling (Up to 250k/day)
End-to-end guidance on setting up new garment washing divisions, greenfield facility layouts, machinery selection, and scaling production lines to 250,000 units/day across multiple plants.
Core Deliverables:
- Plant floor layout, piping, effluent treatment & steam balancing
- High-volume throughput scheduling and multi-plant production routing
- Turnkey commissioning with on-time shipment compliance
Sustainable Wet Processing & LID
Formulation and bulk execution of eco-friendly washes conforming to global buyer sustainability standards (GAP, H&M, Jack & Jones Low Impact Denim, ZDHC guidelines).
Core Deliverables:
- Low Impact Denim (LID) wash recipes and bulk commercialization
- Enzyme-based stone-free washing & eco-bleach alternatives
- Water consumption reduction by up to 50–60% per garment
AATCC Testing Lab Setup & 0.5% Rejection Program
Designing in-house physical and chemical testing laboratories compliant with AATCC and ISO standards. Implements preventive quality gates to slash rejections down to 0.5%.
Core Deliverables:
- Setup of tear/tensile, crocking, skewness, shrinkage, and pH testing
- Standardized shade grouping & color continuity systems
- CAPA (Corrective and Preventive Actions) institutionalization